EIA’s most recent data reports that energy-efficient, multi-paned windows are featured in 60 percent of U.S. buildings, which account for 75 percent of commercial floorspace. This presents a significant opportunity to improve existing buildings and to construct new buildings with energy-efficient daylight openings, including polycarbonate glazing and wall systems.

Defining Polycarbonate Performance

Used in Europe for more than 50 years, cellular polycarbonate glazing (CPG) panels offer a translucent, lightweight, shatter-resistant alternative to clear glass. Unlike older glazing technologies, like Fiberglass Reinforced Plastic (FRP), commercial windows and wall systems with CPG panels provide a modern aesthetic with high performance and long lifespans.

Polycarbonate is 250 times more impact resistant than an equivalent thickness of annealed glass and 30 times more than that of non-modified acrylic. Used in exterior wall and window systems, CPG systems’ high impact resistance helps protect against vandalism and storm damage. Further exemplifying its resilience, polycarbonate will not support its own combustion. This means that when the source of heat or ignition is removed, polycarbonate will cease to combust.

Compared IGUs and other heavy glazing systems, lightweight CPG panels require less material for structural supports, less fuel for transportation and less labor. A 25 mm (1-inch) thick piece of polycarbonate glazing weighs approximately 0.65 lbs./ft² compared to 6.25 lbs./ft² for an IGU of the same thickness.

Because CPG material is formed through an extrusion process, CPG panels also can be provided at any length, as limited by shipping and handling. When installation is more efficient, downtime is minimized, allowing building owners and occupants to be more efficient and productive.

Evaluating Energy Efficiency

The insulating and thermal performance of CPG systems keep the unwanted heat outside in warmer climates and the cold outside in cooler climates. Because window and wall systems are constantly exposed to the sun, CPG panels are co-extruded with a layer to resist ultraviolet (UV) radiation and eliminate yellowing. The UV protection repels almost 99 percent of harmful UV rays.

When evaluating CPG window and wall systems’ thermal performance, U-value is used. U-value measures the rate of heat transfer and a lower number indicates better performance. On average, a U-value of 0.26 can be expected for a CPG system with a thickness of 25 mm (1-inch). In contrast, a U-factor of 0.48 would be typical of a double-pane, insulated glass unit (IGU) of the same thickness.

Solar heat gain refers to the increase in thermal energy of a space as it absorbs incident solar radiation. The solar heat gain coefficient (SHGC) is a ratio of transmitted solar radiation to incident solar radiation in a daylighting assembly, expressed as a number between 0.0 and 1.0.

A lower SHGC indicates less transmission of solar heat, and usually are required in warmer climates to help reduce cooling loads. Conversely, a higher SHGC will help bring in solar heat in cooler climates. There is no distinction between glazing materials; a wall system with polycarbonate glazing would need to meet the same requirements as one using IGUs.

Framing for Thermal Performance

Aluminum framing is the industry standard for most commercial buildings’ window and wall systems, including those featuring CPG panels. Supporting energy-efficiency goals, the interior and exterior surface of the metal framing can be separated and insulated to minimize heat transfer. This is known as thermally “breaking” the frame.

Even with a thermally broken frame, temperature fluctuations also can cause the metal to expand and contract. Deep glazing pockets and low-friction gaskets allow for thermal movement. Pressure plates also provide consistent pressure on the gaskets without over-tightening that might restrict the panels within the window or wall system’s frame.

Multiwall CPG systems often use a tongue-and-groove profile. Joints, which have no battens of any kind, create a visually continuous wall. Some panel configurations allow the insertion of reinforcing bars that extend the length of the panel. These bars increase the panel’s spanning capability.

Designing for Daylight and Diffusion

Light transmittance (LT) is an optical property that describes the percentage of incident visible light transmitted through the glazing material. Daylighting window and wall assemblies that utilize older technologies like FRP often have an LT range as low as 12-20 percent With light transmissions this low, substantially more FRP material is required to maintain the same light levels as systems with a higher LT. The addition of fiberglass infill insulation to these systems can further reduce LT.

Translucent CPG window and wall systems, or multi-pane IGUs, have an LT range of approximately 45-70 percent. Compared to FRP, these materials provide a higher LT per square foot, improving the amount of daylight entering the structure, while reducing overall system costs. As with all project designs, there are trade-offs to consider with light transmission and thermal insulation. A translucent CPG wall system provides an optimal balance between the insulating value and the benefits of daylighting.

Daylighting in commercial buildings also decreases the demand on electric lighting, which reduces the associated energy costs, emissions output and resource consumption. For building owners looking inside their properties for energy-saving opportunities, the EIA’s data indicates more investment in LED lighting upgrades, as standard fluorescent lighting is still used in 68 percent of U.S. commercial buildings. Regardless of their source, the CPG panels soften the electrically illuminated interiors to a subtle glow, reducing light pollution outside.

During the day, the sun’s natural light is diffused as it passes through the translucent CPG panels into the building. Most often CPG systems are specified with an opal color glazing, which delivers moderate to high diffusion for evenly distributed light, but also may be specified with a clear glazing for low diffusion and high light transmission.

Choosing the optimal amount of light diffusion can be critical to the building occupants’ comfort and concentration. Too much light can result in “hot spots” with reflections on computer screens. Too little light can lead to poor comprehension and inaccuracies. Both extremes can cause eyestrain and headaches.

Enhancing the Envelope

Along with meeting a building’s energy-efficiency requirements, CPG window and wall systems also offer complementary, sustainable benefits to owners and occupants.

Like diffused daylight, adequate ventilation and access to fresh air also contributes to occupant comfort. Long-spanning and multiwall CPG systems can be paired with operable vents. As seasons and climates permit, these functional openings provide natural, passive ventilation and increased air exchange without relying on electric-powered HVAC systems.

Supporting material transparency and reduced waste, the window and wall systems’ CPG panels and the aluminum framing can be specified with recycled content. Minimal cleaning and maintenance is needed during the systems’ long lifespan. If necessary, the CPG tongue-and-groove assembly usually makes simple and quick work of repairs or replacements. At the end of its use on a building envelope, the panels and framing are 100 percent recyclable.

Numerous research studies have shown when commercial buildings are designed, constructed and operated to meet energy-efficiency and environmental goals, they contribute to improved productivity, increased job satisfaction and fewer sick days for occupants; lower vacancy rates, higher lease rates, and decreased operational, human resource, maintenance and utility costs for owners.

For educational facilities, green building and daylighting studies also have demonstrated a correlation with increased focus and academic achievement, as well as reduced absenteeism among both students and staff. In schools designed with sustainable strategies, teachers also report high job satisfaction. When people like coming to the places where they work, learn and play, their happiness and health also benefits students, co-workers, their families and their larger community.